DS-180i Folder Inserter

For high-volume mailers

Fold and insert up to 180,000 envelopes per month.

Ideal for high-volume mailers, the DS-180i folder inserter is designed to meet the productivity needs of your mail centre. Modular in design, it can be expanded to up to 17 feed stations to ensure you can always meet your business’s requirements.

The DS-180i maximizes productivity at every step, from efficient paper loading to predictive intelligence that estimates when your job will be completed. The 22″ colour touch screen is designed for simplicity, making it easy for users in any department to assemble their mail. And once a job has been programmed into memory, running it is as simple as loading the trays, selecting the job, and pressing start.

When assembling mail with variable pages, the DS-180i’s state-of-the-art feeding technology, IMOS operating system, and Automated Insertion Management System (AIMS) guarantee the proper documents are inserted into the correct envelope every time. Each feeder calibrates the first document fed and checks each subsequent paper to ensure there are no double feeds.

Automated job changeover and an infinite number of pre-set jobs combine to ensure the versatility and ease of use of the DS-180i.

Watch the DS-180i Product Video.

Why choose the DS-180i?

Easy to use

Color touch screen and wizard-based software

Grow revenue

Maximize opportunities through better communication

Mitigate risk

Ensure information is secure with document traceability

Control expense

Reduce postage, preparation, equipment, and material costs

The New Standard in Productivity


The 22” color touch screen and wizard-based guidance simplify operation. Quickly recall stored jobs or create new ones with ease. Load documents and envelopes, press start, and the DS-180i automatically measures the materials and sets itself up.


Speed is achieved by increased internal processing enhancements and well-balanced input and output capacities. Automatically collate, fold, insert, seal, and count up to 4,500 mail pieces per hour.


The Flex Tower Folder can be configured with one to three stations for maximum flexibility. For secure feeding of a wide variety of printed paper, the feeders use mechanical double detection. Each tower can read both paper sides for maximum compatibility with existing applications.


The DS-180i provides multiple output options to further optimize costs and efficiency. Envelopes can be sorted in up to three directions based on criteria including weight, destination or type of output processing.


Processing speed Up to 4,500/hour
(5,500/hour with Productivity Pack)
Accumulation speed (multiple sheets) Up to 6,900/hour
(9,400/hour with Productivity Pack)
Document feeder capacity 500 or 1,000 sheets
Envelopes feeder capacity 800
Sealing fluid capacity 10 litres
22″ touch screen PC control Standard
Automatic job setup Standard
Cascade from feeders Standard
Job memory Unlimited
Fold types Letter, z-fold, single, double parallel, no fold
Folding capacity Up to 8 sheets
Conveyor/catch tray Yes/Yes
Envelope types #10, 6 (15,24 cm) x 9.5 (24,13 cm)
Maximum insert thickness 4 mm
Document reading Face-up and face-down
Online help/Remote assistance Yes
Volume 180,000/month
Automatic barcode recognition Yes
Embedded data logging/reporting Yes (AIMS-100)
Closed loop/file-based processing Yes (OMS-500 and AIMS-500)
Double feed detection Mechanical
Sorting/diverting Up to three outputs
Modularity Up to 17 feeders
Optimal Mark Recognition (OMR) Available
Barcode Recognition (BCR) Available
2D Data Matrix Available
In-line metering Available

Contact Us

Project manager

Ģirts Belozerovs

Mobile: +371 20202045
E-mail: girts@amro.lv

All contacts