DS-1200 G4i Folder Inserter

Sophisticated mail processing

Maximum performance, small footprint

Designed to meet the workflow demands of almost every high-volume mailing application, the DS-1200 G4i delivers maximum performance with the smallest footprint of any production-level solution. No matter the job, the DS-1200 G4i outperforms the competition in every step, from efficient paper loading to predictive intelligence that estimates when the job will be completed.

The 24″ colour touch screen, automated job changeover, and an infinite number of pre-set jobs make it easy to use. Folding, pack size, and envelope adjustments are all created automatically whenever a job is chosen. The simplicity of user controls ensures that set-up time is reduced to seconds rather than hours, significantly reducing the need for a dedicated operator and on-site support.

When assembling mail with variable pages, the DS-1200 G4i’s state-of-the-art feeding technology, IMOS operating system, and Automated Insertion Management System (AIMS) guarantee the proper documents are inserted into the correct envelope.

The DS-1200 G4i can read any coding, including optical marks, characters, and 1D and 2D data matrix barcodes. The automated camera adds flexibility by automatically adjusting to the individual mark locations of a particular job.

Whatever your business requirements, the DS-1200 G4i can be configured with the appropriate modules.

Watch the DS-1200 G4i Product Video.

Why choose the DS-1200 G4i?

Easy to use

All functions controlled by touch screen software

Grow revenue

Increase throughput and maximize ROI

Mitigate risk

Ensure information is secure with document traceability

Control expense

Reduce postage, preparation, equipment, and material costs

The intelligent high-performance mail assembly system


The 22” colour touch screen and wizard-based guidance simplify operation. Quickly recall stored jobs or create new ones with ease. Load documents and envelopes, press start, and the DS-1200 G4i automatically measure the materials and sets itself up.


Speed is achieved by increased internal processing enhancements and well-balanced input and output capacities. Automatically collate, fold, insert, seal, and count up to 12,000 mail pieces per hour. High capacity feeders can be loaded-on-the-fly and mobile document trolleys load directly from a printer while the system is running.


Various inserts, from flyers and BREs to thick booklets and CDs, can be fed from up to 16 insert feeders, each featuring fully automated separation adjustment for a rapid job change.


The DS-1200 G4i fully integrated direct impression envelope printing solution allows you to personalize envelopes as part of the mail assembly process. This eliminates the need for window envelopes and ensures the privacy of important customer information.


Processing speedUp to 12,000 envelopes/hour
Up to 32,000 sheets/hour
24” touch screen PC control (Windows 10)Standard
Automatic job set upStandard
Document feeder capacityUp to 5,000 sheets
Insert feeder capacityUp to 6,000 inserts
Envelope feeder capacity#10 or 6” x 9.5” Up to 2,000 envelopes
Flats up to 500 envelopes
Set thickness#10 or 6” x 9.5” up to 8mm
Flats up to 10mm
Collation after foldingStandard
Collation of insertsStandard
Double feed detection OpticalStandard
Full modularityStandard
Online help/remote assistanceStandard
Accumulation before foldingAvailable
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Optical Mark Recognition (OMR)Available
Optical Character Recognition (OCR)Available
Linear BarcodeAvailable
2D Data MatrixAvailable
Double feed detection MechanicalAvailable
Double feed detection UltrasonicAvailable
Closed loop verificationAvailable
Mailing system interfaceAvailable
Stamp affixingAvailable
Envelope printingAvailable
Envelope sortingAvailable

Contact Us

Project manager

Ģirts Belozerovs

Mobile: +371 20202045
E-mail: girts@amro.lv

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